The characteristics of raw materials required for the cement production
differ at a wide range. The limestone deposits used today as base material, show
very different properties regarding hardness, abrasiveness and stickiness. To
optimize the crushing process as well as the investment and operating costs,
different types of crushers are available. To make a proper selection, several
important points should be considered in advance.
Jaw crushers can be used
together with mine-selecting equipments and gravel processing equipments as well
as used independently. The Jaw crusher is used for Primary crushers and
Secondary crushers for crushing all kinds of minerals and rocks with compressive
strength less than 320 MPa. There are two types of Jaw crusher: Coarse jaw
crusher and Fine jaw crusher
The very first step should always be an analysis
of the quarry, and especially the characteristics of the raw material. Of prime
importance is the hardness of the material to be crushed. To describe this
property the compressive strength, the Los Angeles Index or the Mohs Hardness
should be determined and a point load test should be carried out.
The
abrasiveness of the material has to be described by its Silica and free quartz
content, as well as the abrasion index. Just as important is an expression of
the stickiness. For this reason the moisture, the clay content and, in very
difficult applications, the handling coefficient (shear test) has to be
ascertained. Based on this data an overview of the selection criteria allows a
pre-choice of the required crusher.
Primary crushing of limestone for the
cement production requires high crushing ratios to reduce the material in a
single step, down to the required grain size (approx. 0 – 25/80mm) for the raw
mills. It should always be the aim to have as few crushing steps as possible, in
order to minimize the investment and maintenance costs and time.
According to
the above overview, one step crushing can be achieved by operating Jaw Crushers
or Impact Crushers. These crusher types are fast running machines providing high
kinetic energy, resulting in strong impact forces and high crushing ratios. The
allowable maximum compressive strength of 320 Mpa is normally sufficient for
most of the limestone applications. With its high quality products such as Ore spiral
classifier, Vibrating
grizzly feeder, Cone crusher, Ball mill, Henan
Hongxing mining machinery Co.Ltd has ascended in the front rank of the world in
the exporting of mining equipments.
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