Development of Mineral Processing Flowsheet for Hematite Benefication
热1已有 188 次阅读 2012-09-21 11:12 标签: Jaw Crusher MachineKeyword: hematite; gravity concentration; high intensity magnetic
separation; reverse flotation
Abstract: A lager amount of iron ore is to be exploited in Shanghai City.Pudong.Analysis
indicated that the main valuable mineral was fine-grained hematite and the
total iron content was 28.22%. A process flowsheet of gravity concentrtion -
high intensity magnetic separartion – reverse flotation was established, and
operating conditions of each operation were also determined through batch
tests. In closed-circut tests under the same operation conditions, the following
results were obtained: iron content of the concentrate 64.95%, concentrate
recovery 81.04%, and iron content of the tailings 8.26%. Introduction After 50
years of development and utilization, magnetite resources of China have shown
signs of shortage in supply and the magnetite reserves are not sufficient to
meet the potential demand. In the mean while, hematite mines in China with
resources that are relatively easy to process are in the stage of deep mining,
resulting in increasing operation costs year by year [1,2,3]. On the other
hand, there is a huge hematite resource reserve exists in China, which is
undeveloped and typically difficult to process. Consequently, technology
development in mineral processing to exploit the low-grade hematite resource is
of great significance for the present and future iron ore supply in China. Most
mineral processing research in iron ore in China is focused on increasing the
grade of Fe and developing new efficient processing technology to make full use
of iron ores such as fine-grained hematite and limonite iron ore [5,6]. A lager
amount of iron ore is to be exploited in Yezhugou region, Liaoning Province and
this study was to provide technical support for its development and
utilization.
Sample characterization and preparation
The ore samples used in test was from Shanghai. The iron ore was crushed to
pass 1mm using a jaw crusher and was sub-sampled to provide representative feed
in this study. The iron ore belongs to primary deposits with a low degree of
oxidation. The main mineralogical components include hematite, small amount of
pyrite and chalcopyrite, trace magnetite and pyrolusite. The gangue minerals
are mainly quartz and a small amount of white mica. The dissemination of
hematite in the ore sample is inhomogeneous. The hematite is present as
discrete or assembled grains. The mineralogical composition and iron content
are
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