Inspect methods of ball mill during the running
已有 131 次阅读 2012-05-05 16:22 标签: running methods duringThe transmission parts of ball mill mainly
consist of gear box, small and big transmission gear, electric motor and
electric control panel. During the working of ball mill, the sound of gear box
running should be smooth. If the wheel gear sounds slight beat or hoarse
friction voice, and run well, you can observe continuously and find out the
problems, ball mill should be stop and process; if the sound becomes louder, you
should stop the machine immediately and check it.
1) during test run, the
personnel should write down all kinds of records seriously.
2) Ball mill
idle running. Ball mill idle running continuous operation must be more than
12~24 hours, during idle running, if problems happened, they must be solved
immediately.
3) ball mill load test run. After the ball mill had been testing
normally, the load test run can be taking. Load test run should be processed in
stage, feeding should be process according to the discharging situation during
load test run, which can avoid the unnecessary wear and damage to steel ball and
shell liner .
The stages of load test run are:
(1) Add certain materials
and 1/3 quantity of steel mill (max. ball load refers to ball mill instruction)
test for 12~~24hours.
(2) Add 2/3 quantity of steel ball run for 24~48
hours
(3) According to the discharge situation of ball mill, the output of
accepted products refers to the actual ball load of the same kind beneficiation
plan t to makes sure the reasonable ball load of this ball mill, then test for
at least 72hours.
4) in the above process, the time of test run and increase
of the load capacity should according to the big wheel gear and pinion and the
running-in situation (tooth surface, temperature rise, noise, contact)of gear
box. Full load test run will be process till gear surface contact precision
reaches the designed requirement.
5) during test run, cooling and lubricating
system of ball mill should work smooth; main bearing, transmission bearing, gear
box temperature should be normal.
6) after the test run for 24~48hours of add
2/3 quantity of steel ball once again, the personnel should check and once
again screw down all bolt seriously.
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